Introduction

Focus on Basic Concepts

This course focuses on the basic principles of industrial and commercial electrical power distribution design. Your trainer will first help you understand basic concepts for the direct current case and then extend them to single-phase and three-phase alternating current.

They will also develop basic electrical concepts such as Voltage, Current, and Resistance Emphasis will be on understanding the basic phenomena rather than the rigorous mathematical derivations. Instruction will assume that you have no prior electrical engineering formal education but are currently working in the field.

Understand Electrical Principles

Electrical Energy is used everywhere and affects every technical careers. This course will introduce some of the basics of electrical engineering theories & concepts.

By participating in this course, you’ll gain a general understanding of the general concepts of electrical energy generation, transmission and distribution besides knowledge in the operating principles of relevant devices/equipments.

 How Will You Benefit

Upon completion of this programme, the participants will be able to :

• Basic electrical concepts & definitions
• Utility generation, transmission and distribution
• System design philosophy
• Design procedures
• Electrical construction materials
• Grounding and power quality concepts
• Electric Machines

Who Should Attend

This program is suitable for Engineer & Technician

Level 1 and above

Methodology

This stimulating program will maximizes the understanding and learning through discussion and Q & A session.

Module

How Will You Benefit

Upon completion of this programme, the participants will be able to :

• Understand the basic components of Total Productive Maintenance
• Create a productive maintenance program for their plant and the strategies for implementation
• Calculate real breakdown costs and consequences
• Justify every dollar spent in maintenance
• Increase production by reducing the 6 causes of production loss

Who Should Attend

This course is catered to Maintenance Managers, Supervisors, Plant Managers, Plant Engineers, Planners, Accounting Personnel and who are involved with factory and process industry maintenance

Level for Supervisors and above

Methodology

This program will be presented via interactive lecture, practical hands-on activities, role-play and group & individual presentation

Module

Introduction

Equipment breakdowns are usually very expensive to fix and also result in substantial opportunity costs due to equipment/ facility downtime. A proactive planned maintenance program can be very effective in reducing such unplanned breakdowns. Moreover it will also ensure a larger life cycle of your machines. So the gain is in reducing costs as well as increase in productivity.

Many deferent kinds of related problems can arise with the equipment, machines, and installations on the factory floor:

Unplanned minor stoppages (3 minutes or less) that disrupt production.

Unplanned medium stoppages (4 to 30 minutes) and Major stoppages (more than 30 minutes) that halt production.

Waste from stoppages for Pre-setup, parts replacement, or maladjustments during setup and changeover

Stoppages to replace tooling

Waste from rework, defects, or poor yield

Waste from machines and equipment standing idle due to shortage of parts

Waste from lines disrupted by employee absences.

These 7 types of wastes are all important, but from the view point of maintenance, the most important kind of waste is defects due to equipment problems. This training is about finding ways to eliminate these wastes quickly and reduce the unplanned breakdown

 How Will You Benefit

• Developing techniques of Current Condition Study
• Line Problem Summary
• Analyzing Minor Stoppages Mechanisms and Their Causes
• Forming Clear Picture of Phenomenon, Mechanisms, and Causes
• Setting up an Instant Maintenance System
• Providing Support for Autonomous Maintenance Activities
• Creating Instant Maintenance Manuals and Demonstration Techniques to Achieve Three Minutes or Less (world-class standard) Recovery Time of Equipment Stoppages

Who Should Attend

This course is suitable for all personnel that are responsible to solve operational issues and response to (internal & external) customer complaints,

• Maintenance Manager, Engineers and Senior Technicians
• Engineering Managers, Engineers and Executives.
• Industrial/Process Managers and Engineers
• R & D Managers, Engineers and Executives
• Any Non-technical Personal who because of the nature of work, are involved or are interested to more about modern equipment maintenance.

Methodology

For each of the topic covered, the participants are introduced with fundamental concepts and immediately follow-up with related learning activity to facilitate learning. In such, participants are required to perform the tasks through group activity discussion and analysis in a work-relate simulated situation to demonstrate the learning topic outcome.

Module