Autonomous Maintenance For Manufacturing Operations

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Introduction

Maintenance is generally done by Equipment Technicians and Engineers, who mostly focus on the OEE (Overall Equipment Efficiency) of the machines. Many organizations fail to realize that an Operator can contribute or help on the improvement of the machine OEE. The reason being that these operators who can detect or observe the abnormalities (such as noise, vibrations, temperature, odour, etc) of the machine operation at an early stage.Whereby if these abnormalities is corrected at its early stage will prevents the deterioration of the machine thus reducing the COST and improving PRODUCTIVITY.If an operator were to be trained to detect the abnormalities and do minor repairs which will greatly help in improving OEE.

The program provides manufacturing personnel with the necessary Knowledge, Techniques and Skill competency in today’s complex, challenging and rapidly changing global economy

Objective

Upon completion of this programme, the participants will be able to :

  • Develop machine operators as the first line of defence against ‘Equipment Deterioration’ through Cleaning, Inspection and Lubrication hence detecting the abnormalities and taking counter measures at an early stage.
  • Skill up the operator for basic technical know how and to enhance a mindset change.
  • Enhance & Energize the team synergy in the practices aimed at maximizing the machine effectiveness.

Who Should Attend

This program is suitable for Machine Operators, Technicians and Production Supervisors
Level for Managers and above

Methodology

This is a highly interactive training program, whereby participants are to gain the learning points through workshop activities and analysis techniques.

Module

  • UNDERSTANDING OPERATORS ROLE IN PRODUCTIVITY IMPROVEMENT
  • UNDERSTANDING THE MACHINES OPERATIONS AND TYPES OF LOSSES
  • UNDERSTANDING THE SAFETY ASPECT OF MACHINES
  • UNDERSTANDING OF BASIC TOOLS NEEDED TO DO MINOR REPAIRS
  • UNDERSTANDING THAT CLEANING (MACHINE) IS INSPECTION
  • UNDERSTANDING WHAT IS ABNORMALITIES :IE FORCED DETERIORATION, ABNORMAL SOUND,HEAT, VIBRATION, SMELL

RM1,300.00 RM800.00

Qty:
Request For In-House
If you purchase this product you will earn 800 Points!

Fee: RM 800 per pax


Loyalty Points: 800 Points


Duration: 1 Day


Note: In-house course is available. Request it HERE

Introduction

Maintenance is generally done by Equipment Technicians and Engineers, who mostly focus on the OEE (Overall Equipment Efficiency) of the machines. Many organizations fail to realize that an Operator can contribute or help on the improvement of the machine OEE. The reason being that these operators who can detect or observe the abnormalities (such as noise, vibrations, temperature, odour, etc) of the machine operation at an early stage.Whereby if these abnormalities is corrected at its early stage will prevents the deterioration of the machine thus reducing the COST and improving PRODUCTIVITY.If an operator were to be trained to detect the abnormalities and do minor repairs which will greatly help in improving OEE.

The program provides manufacturing personnel with the necessary Knowledge, Techniques and Skill competency in today’s complex, challenging and rapidly changing global economy

Objective

Upon completion of this programme, the participants will be able to :

  • Develop machine operators as the first line of defence against ‘Equipment Deterioration’ through Cleaning, Inspection and Lubrication hence detecting the abnormalities and taking counter measures at an early stage.
  • Skill up the operator for basic technical know how and to enhance a mindset change.
  • Enhance & Energize the team synergy in the practices aimed at maximizing the machine effectiveness.

Who Should Attend

This program is suitable for Machine Operators, Technicians and Production Supervisors
Level for Managers and above

Methodology

This is a highly interactive training program, whereby participants are to gain the learning points through workshop activities and analysis techniques.

Module

  • UNDERSTANDING OPERATORS ROLE IN PRODUCTIVITY IMPROVEMENT
  • UNDERSTANDING THE MACHINES OPERATIONS AND TYPES OF LOSSES
  • UNDERSTANDING THE SAFETY ASPECT OF MACHINES
  • UNDERSTANDING OF BASIC TOOLS NEEDED TO DO MINOR REPAIRS
  • UNDERSTANDING THAT CLEANING (MACHINE) IS INSPECTION
  • UNDERSTANDING WHAT IS ABNORMALITIES :IE FORCED DETERIORATION, ABNORMAL SOUND,HEAT, VIBRATION, SMELL

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Andrew Palaventhram Rayappan
Biodata: A highly competent system professional and a leading manager, trainer, facilitator in production engineering, quality engineering, equipment engineering, process engineering, new product introduction and project management. He brings with him 30 years of experience in manufacturing engineering from multinational semiconductor organizations. He has over 10 years of expertise in planning, implementing and institutionalizing TPM culture for a plant wide workforce of 6000 employees and was instrumental in the implementation of TPM-8 Pillars methodology through 3 phases. Andrew also leads a Mentorship Program for Manufacturing Engineers where engineers learn to better understand, perform and attain a high core competency composition for a brighter career path.

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