Advanced Product Quality Planning

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 Advanced-Product-Quality-Planning-HRDF-Trainings

Introduction

Advance Product Quality Planning (APQP) is established by General Motors, Ford and Chrysler as part of the Quality Planning Process of the Quality Management System. The purpose of the planning process is to ensure that customer needs and expectations are determine and met accurately.

 How Will You Benefit

Upon completion of this programme, the participants will be able to:

  • Carry out Product Quality Planning in a systematic manner
  • Establish and prepare control plans for products
  • Carry out process analysis

Who Should Attend

This course is suitable for MDs, GMs, Managers, Executives and Supervisors who are involved in the planning process.

Methodology

This stimulating program will maximize understanding and learning through short classroom lessons embedded with real practical examples.

Module

  • INTRODUCTION
    • QS 9000 transition to ISO/TS 16949
    • ISO 9001:2008 vs. ISO/TS 16949
  • PLAN AND DEFINE PROGRAMME
    • Introduction
    • Voice Of The Customer
    • Business Plan / Marketing Strategy
    • Product / Process Benchmark Data
    • Product / Process Assumptions
    • Product Reliability Studies
    • Customers Inputs
    • Design Goals
    • Reliability And Quality Goals
    • Preliminary BOM
    • Preliminary Process Flow Chart
    • Preliminary Listing of Special Product and Process Characteristics
    • Product Assurance Plan
    • Management Support
  • PRODUCT DESIGN AND DEVELOPMENT
    • Introduction
    • DFMEA
    • Design For Manufacturability And Assembly
    • Design Verification
    • Design Reviews
    • Proto Type Build – Control Plan
    • Engineering Drawings
    • Engineering Specifications
    • Material Specifications
    • Drawing And Specification Changes
    • New Equipment, Tooling And Facilities Requirements
    • Special Product And Process Characteristics
    • Gauge / Testing Equipment Requirements
    • Team Feasibility Commitment And Management Support
  • PROCESS DESIGN AND DEVELOPMENT
    • Introduction
    • Packaging Standards And Specifications
    • Product / Process Quality System Review
    • Process Flow Chart
    • Floor Plan Layout
    • Characteristics Matrix
    • PFMEA
    • Pre- Launch Control Plan
    • Process Instructions
    • MSA Plan
    • Preliminary Process Capability Study Plan
    • Packaging Specifications
    • Management Support
  • PRODUCT AND PROCESS VALIDATION
    • Introduction
    • Significant Production Run
    • Measurement System Analysis
    • Preliminary Process Capability Study
    • Product Part Approval
    • Product Validation Testing
    • Packaging Evaluation
    • Production Control Plan
    • Quality Planning Sign-Off And Management Support
  • FEEDBACK, ASSESSMENT AND CORRECTIVE ACTION
    • Introduction
    • Reduced Variation
    • Improve Customer Satisfaction
    • Improve Delivery And Services
    • Effective Use Of Lessons Learned/Best Practices
  • CONTROL PLAN METHODOLOGY
    • Overview
    • Control Plan Column Descriptions
    • Process Analysis

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Fee: RM 1,000 per pax


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Duration: 2 Days


Note: In-house course is available. Request it HERE

 Advanced-Product-Quality-Planning-HRDF-Trainings

Introduction

Advance Product Quality Planning (APQP) is established by General Motors, Ford and Chrysler as part of the Quality Planning Process of the Quality Management System. The purpose of the planning process is to ensure that customer needs and expectations are determine and met accurately.

 How Will You Benefit

Upon completion of this programme, the participants will be able to:

  • Carry out Product Quality Planning in a systematic manner
  • Establish and prepare control plans for products
  • Carry out process analysis

Who Should Attend

This course is suitable for MDs, GMs, Managers, Executives and Supervisors who are involved in the planning process.

Methodology

This stimulating program will maximize understanding and learning through short classroom lessons embedded with real practical examples.

Module

  • INTRODUCTION
    • QS 9000 transition to ISO/TS 16949
    • ISO 9001:2008 vs. ISO/TS 16949
  • PLAN AND DEFINE PROGRAMME
    • Introduction
    • Voice Of The Customer
    • Business Plan / Marketing Strategy
    • Product / Process Benchmark Data
    • Product / Process Assumptions
    • Product Reliability Studies
    • Customers Inputs
    • Design Goals
    • Reliability And Quality Goals
    • Preliminary BOM
    • Preliminary Process Flow Chart
    • Preliminary Listing of Special Product and Process Characteristics
    • Product Assurance Plan
    • Management Support
  • PRODUCT DESIGN AND DEVELOPMENT
    • Introduction
    • DFMEA
    • Design For Manufacturability And Assembly
    • Design Verification
    • Design Reviews
    • Proto Type Build – Control Plan
    • Engineering Drawings
    • Engineering Specifications
    • Material Specifications
    • Drawing And Specification Changes
    • New Equipment, Tooling And Facilities Requirements
    • Special Product And Process Characteristics
    • Gauge / Testing Equipment Requirements
    • Team Feasibility Commitment And Management Support
  • PROCESS DESIGN AND DEVELOPMENT
    • Introduction
    • Packaging Standards And Specifications
    • Product / Process Quality System Review
    • Process Flow Chart
    • Floor Plan Layout
    • Characteristics Matrix
    • PFMEA
    • Pre- Launch Control Plan
    • Process Instructions
    • MSA Plan
    • Preliminary Process Capability Study Plan
    • Packaging Specifications
    • Management Support
  • PRODUCT AND PROCESS VALIDATION
    • Introduction
    • Significant Production Run
    • Measurement System Analysis
    • Preliminary Process Capability Study
    • Product Part Approval
    • Product Validation Testing
    • Packaging Evaluation
    • Production Control Plan
    • Quality Planning Sign-Off And Management Support
  • FEEDBACK, ASSESSMENT AND CORRECTIVE ACTION
    • Introduction
    • Reduced Variation
    • Improve Customer Satisfaction
    • Improve Delivery And Services
    • Effective Use Of Lessons Learned/Best Practices
  • CONTROL PLAN METHODOLOGY
    • Overview
    • Control Plan Column Descriptions
    • Process Analysis

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Delip Singh
Biodata: Delip Singh, a dynamic, aggressive and versatile trainer, is a registered EMS Lead Auditor, QMS & OHSAS Auditor with IRCA. He is also an Associate Member of IQM and a registered Consultant with MRCA. Delip specializes in providing trainings for Total Quality Management, Kaizen, Poka-Yoke, Measurement & Calibration, SPC, FMEA, 7 QC Tools, QCC's, Measurement System Analysis, ISO 9001, ISO/IEC 17025, HACCP, ISO/TS 16949 and OSHAS 18001. The Master's of Business Administration holder conducts his trainings in a highly interactive fashion, with total participation and blended with practical and real examples. He has provided consultancy services to numerous clients and trained over 340 organizations.

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